Autonomous Manufacturing Robots for Spray Processes

Omnirobotic's Shape-to-Motion™ Technology allows you to use goal-driven robots instead of programming them. Finally, even high-mix manufacturers can increase productivity, create new cost savings and empower skilled employees to do more.
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This is SHAPE-TO-MOTION™ Technology

SEE

Our proprietary 3D Perception uses Sensor Fusion to see your part within your environment. It processes surfaces and relevant instructions with greater visual acuity than your best skilled worker, while also eliminating the need for complex production sequencing or location jigs.

PLAN

Our OmniBrain™ analyzes thousands of different robot motion scenarios as they apply to your finishing or spray process, all while accounting for your part position and design of your spray booth or robot cell. Using an Industry 4.0-based Digital Twin, it generates a complete recreation of your part, motion and environment to validate that it’s generated the most efficient possible motion – a process that’s compatible with various brands and models of industrial robots.

EXECUTE

Based on 3D Perception and AI motion planning, Omnirobotic’s Shape-to-Motion™ technology creates a specific robot program for each part as they move through your finishing line. This is done no matter the variety of parts, their size, placement, orientation or how they are moved through your finishing booth. Our technology works in real-time so users can run their production with the same flexibility as an all-human operation – without having to worry about batching or programming robots as is currently necessary.

Empower Your Operation

Shape-to-Motion™ Technology gives your team more skilled labor capacity. At every level, finishing departments can become aligned through the power of automation. Learn how autonomous manufacturing technology can change your organization for the better.

Process-Driven Success

Autonomous Manufacturing Robots will rapidly become the new norm for High-Mix Manufacturers, but it’s not just finishing departments that can benefit. With the right hardware, any spray process can be effectively and efficiently automated. 

What You Get

With Omnirobotic's technology, you can see immediate benefits that help drive a fast payback period, all while aligning your finishing department and improving other spray processes by finally accessing the existing strengths of industrial robotics.

1
Real-Time Motion Programming

Real-Time Motion Programming

Shape-to-Motion™ Technology generates programs in real-time based on true part position, shape and process parameters, meaning less preparation than ever before.

2
Inline Optimization

Inline Optimization

Spray pattern validation, thickness compensation and more provide accurate, high-quality outputs with limited rework and no jigging, no matter your part mix.

3
Maximum Output

Maximum Output

Robots are known for their constancy, repeatability and throughput. With Shape-to-Motion™ Technology, high-mix manufacturers can finally take advantage!

Why We're In This

When every manufacturer can unlock the power of automation, we all benefit. Omnirobotic is driven to build the tools and equipment needed to transform any industrial robot into an autonomous, value-adding machine. Our decades of experience drive this vision, while our partners make delivering it to you possible. 

How The Process Works

Shape-to-Motion™ Technology currently supports a wide variety of spray processes, not only limited to industrial paint and coatings, but also with applications in inspection and anywhere autonomous motion generation can add value for non-contact processes. With that in mind when you reach out to us, we consult the technology’s full scope to determine whether your application can achieve a high level of autonomy and what’s needed to make it real.

Once your application is qualified, the next steps involve building a Digital Twin of your future robotic process cell and determining whether the autonomous motion generated by our technology meets your process needs. This isn’t a one-off process, but much more simplified than a robot programming approach because it only requires you to specify your process goals and ensure that collision avoidance and other key continuity features are functioning as they normally would. 

With your Digital Twin built and your process validated, the next step to making your autonomous robotic cell a reality is contracting an integrator near you to ensure that all equipment orders, scheduling and installation can be done as normal. Because Shape-to-Motion™ Technology is compatible with a variety of existing industrial robot brands, there are virtually no limits on the distributors or brands you may order from or the integrator you choose to work with. 

Once everything is ordered and installation is scheduled, product registration is a short process, while the actual setup and certification of a Shape-to-Motion™-supported system is far less challenging and time-consuming than a traditional robot integration. Once your system is fully operational, Omnirobotic guarantees 24/7 remote support and works with your chosen integrator to ensure front-line support is ready and capable when you need it. 

Who uses autonomous manufacturing robots?

Omnirobotic’s Shape-to-Motion™ Technology is already being deployed in a variety of high-mix manufacturing shops, including Metal Fabrication, Aerospace, Heavy Equipment and many more. 

Autonomous Manufacturing Robots are Transforming the Real Cost of Doing Business

Many high-mix organizations have tried and failed to deploy robotics in a practical, cost-effective way. With the progress of AI, sensor fusion and more, Omnirobotic is proving that autonomous manufacturing processes are rapidly becoming a new reality. Try our Payback Calculator to see what practical benefits you can get from value-added autonomous robots.

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